Chaos Engineering in AI: Breaking AI to Make It Stronger

Srinivasa Rao Bittla
6 min readFeb 12, 2025

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Why AI Systems Fail — and How to Fix Them

Imagine you’re leading an AI-driven company. One day, your fraud detection model fails to detect a high-profile cyberattack, and millions are lost. Or perhaps your self-driving car misclassifies a stop sign, leading to a safety recall. What went wrong? How can you ensure your AI models don’t fail when they are most needed?

Enter Chaos Engineering for AI — a methodology designed to intentionally inject failures to test how well AI systems recover and adapt. This article explores six real-world AI failure scenarios, how to simulate them, and how to fortify AI models against them.

Chaos Engineering in AI, Breaking AI to Make It Stronger

The AI Chaos Story: Can Your Model Handle the Unexpected?

Q1: What happens if an attacker slightly alters an image fed into your AI?

A: Your AI may misclassify it entirely. This is called an adversarial attack.

Q2: What if a GPU fails mid-training? Will the AI system recover?

A: A well-designed system should failover to another GPU or CPU.

Q3: How does your AI react to delayed or missing real-time data?

A: Ideally, the system should use cached or batched data to compensate.

Q4: What if the data pipeline introduces subtle corruption over time?

A: The model should detect and isolate bad data before learning incorrect patterns.

Q5: Does your AI system recognize when its predictions start drifting?

A: A robust AI should detect drift and trigger automatic retraining.

Q6: If an AI model fails mid-inference, does it return to a stable version?

A: Smart AI systems use failover strategies to revert to a trusted model.

Now, let’s put these questions to the test through real-world chaos experiments.

How to Run AI Chaos Engineering Experiments

To execute the below chaos engineering scenarios, follow these steps:

  1. Set up a Python virtual environment (optional but recommended):
python -m venv chaos-env 
source chaos-env/bin/activate # On macOS/Linux
chaos-env\Scripts\activate # On Windows

2. Install necessary dependencies:

pip install fawkes torch numpy chaos-mesh

3. Run each chaos experiment separately, monitoring logs and AI model behavior.

Six Real-World AI Chaos Testing Scenarios

1. Adversarial Attack Testing

  • Scenario:
    AI models can be tricked by adversarial inputs, leading to incorrect predictions. We inject random perturbations into input images and observe how the model behaves.

Solution (Using Fawkes for Adversarial Attacks)

Fawkes is a tool that modifies images to disrupt AI facial recognition models.

from fawkes.protection import Fawkes
protector = Fawkes(mode="low", batch_size=1)
protected_images = protector.protect(["input_image.jpg"])
  • This adds perturbations to the image to test whether the AI model misclassifies it.
  • Helps evaluate model robustness against adversarial attacks.

Expected Outcome

  • If the AI model fails to classify correctly, it indicates vulnerabilities in adversarial robustness.
  • If the model adapts, it should still recognize the original class.

2. GPU Failure Simulation

  • Scenario:
    AI training relies heavily on GPUs and TPUs. A hardware failure can cause significant issues. We simulate CUDA memory leaks to see if the system recovers gracefully.

Solution (Using PyTorch & NVIDIA SMI)

We force a GPU memory leak in PyTorch to test the resilience of the AI model.

import torch

# Allocate large memory chunk to simulate GPU failure
gpu_memory = []
for _ in range(100):
gpu_memory.append(torch.randn(10000, 10000, device='cuda'))

print("Simulating GPU memory exhaustion...")
  • If the AI training system fails outright, it lacks error handling.
  • The system is resilient if it switches to a CPU or another GPU.

Expected Outcome

  • A well-engineered AI system should detect GPU failure and migrate workloads to another device.
  • If it crashes, engineers must implement checkpointing and automatic GPU fallback.

3. Data Pipeline Latency Simulation

  • Scenario:
    AI models depend on real-time data pipelines for inference. Delays can cause model degradation. We simulate network lag to test whether the AI system can recover.

Solution (Using Chaos Mesh in Kubernetes)

Chaos Mesh can inject artificial network delays into AI data pipelines.

apiVersion: chaos-mesh.org/v1alpha1
kind: NetworkChaos
metadata:
name: ai-data-delay
spec:
action: delay
mode: all
selector:
namespaces:
- ai-inference
delay:
latency: "500ms"
duration: "60s"
  • Adds 500ms delay to data ingestion in the AI inference pipeline.
  • Tests if the AI model handles delays gracefully or fails outright.

Expected Outcome

  • If the AI pipeline is well-designed, it should use cached or batched data when real-time input is delayed.
  • Real-time AI applications (e.g., fraud detection and autonomous driving) may fail if not.

4. Data Corruption in AI Training

  • Scenario:
    AI models are only as good as the data they train on. We simulate data corruption to check if the model can still learn effectively.

Solution (Using Python and NumPy)

We randomly corrupt training data and analyze the model’s performance.

import numpy as np

# Load dataset
X_train = np.load("dataset.npy")

# Corrupt 10% of data
num_corrupt = int(0.1 * X_train.size)
indices = np.random.choice(X_train.size, num_corrupt, replace=False)
X_train.flat[indices] = np.random.random(size=num_corrupt)

np.save("corrupted_dataset.npy", X_train)
print("Corrupted dataset saved.")
  • Introduces random noise into the training set.
  • Helps test if AI models overfit to bad data or adapt to variations.

Expected Outcome

  • A robust AI model should still generalize well despite data corruption.
  • If the model performs poorly, it lacks error-handling and adversarial robustness.

5. Model Drift Simulation

  • Scenario:
    AI models in production can experience model drift when data distribution changes. We simulate this by gradually altering dataset distributions.

Solution (Using TensorFlow Model Remediation)

We change data distributions over time and observe the AI model’s behavior.

import tensorflow as tf
import numpy as np

# Load original dataset
X_train = np.load("dataset.npy")

# Introduce drift by modifying feature distributions
X_train[:, 0] += np.random.normal(loc=5.0, scale=1.0, size=X_train.shape[0])

np.save("drifted_dataset.npy", X_train)
print("Drifted dataset saved.")
  • This simulates data distribution shifts, testing if the AI model can detect drift and retrain.

Expected Outcome

  • If the AI system detects drift, it should trigger automatic retraining.
  • If it fails to detect drift, it may produce inaccurate predictions in production.

6. AI Model Fallback Testing

  • Scenario:
    If an AI model fails mid-inference, does the system fall back to an older model version?

Solution (Using Google AutoML Model Versioning)

Google AutoML allows automatic model fallback when a new model fails.

apiVersion: google.automl/v1
kind: Model
metadata:
name: failover-model
spec:
primary_model: "latest"
fallback_model: "stable"
  • Ensures that if the latest AI model fails, the system falls back to a previous stable version.

Expected Outcome

  • A resilient AI system should seamlessly switch to the previous model.
  • If it fails completely, the system lacks a robust fallback strategy.

Tips for Effective AI Chaos Engineering

✅ Start with small-scale experiments before applying large-scale failures.

✅ Always have a rollback mechanism to prevent production downtime.

✅ Use monitoring tools (e.g., Prometheus, Datadog) to detect anomalies.

✅ Apply fault injection gradually to avoid overwhelming the system.

✅ Regularly update AI models based on insights from chaos tests.

Can you guess what might have caused the ‘Request Timed Out’ error while using ChatGPT?

A “Request Timed Out” error while using ChatGPT can happen for several reasons. Here are some common causes:

  1. Network Connectivity Issues: If your internet connection is slow or unstable, the request to the server might take longer than usual, resulting in a timeout error.
  2. Server Overload: When the server handling the request (such as OpenAI’s servers) is too busy with a high volume of requests, it may take too long to respond, causing a timeout.
  3. Server Maintenance or Downtime: If the ChatGPT servers are undergoing maintenance or experiencing technical difficulties, the request might not be processed within the usual time frame.
  4. Firewall or Security Software: Sometimes, security software or firewalls on your network or device can block or delay requests to external servers, leading to a timeout.
  5. Long-Running Requests: If the request you’re making involves a large amount of data or a particularly complex task that takes longer to process, it could cause a timeout.
  6. Browser or Application Bugs: There could be issues with the browser or app you are using to access ChatGPT, causing it to fail to send or receive the request properly.
  7. API Rate Limits: If you’re interacting with the ChatGPT API, exceeding rate limits or making too many requests in a short period can lead to timeouts or other errors.

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References

Disclaimer: All views expressed here are my own and do not reflect the opinions of any affiliated organization.

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Srinivasa Rao Bittla
Srinivasa Rao Bittla

Written by Srinivasa Rao Bittla

A visionary leader with 20+ years in AI/ML, QE, and Performance Engineering, transforming innovation into impact

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